Flavor consistency is very important in ice cream and the measurement of flavoring blends is a key factor in achieving a consistent taste. However, one aspect that is often overlooked is the loss of flavor in the measuring cylinder after transferring it to the ice cream mixture. The aim of this study is to estimate the flavor retention due to cylinder shape and pouring speed, evaluate its statistical significance, and propose methods to minimize the losses.
2. Research Objectives
2.1 Assess the remaining flavor in the measuring cylinders after transfer for each of the cylinder sizes (60ml, 500ml, 1000ml).
2.2 Investigate the influence of different pouring speed (slow, medium, fast) on flavor retention.
2.3 Measure the losses of flavor ingredients of ice cream of different types.
2.4 Develop pouring methods which will result in less waste while being more productive in the production of the ice cream mix.
MATERIAL AND METHOD
Experimental Design
Equipment Used: Measuring cylinders (60ml, 500ml, 1000ml), digital weighing scale, Empty measuring cylinders.
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- Flavors Tested: Vanilla, Mango, and Orange.
- Pouring Speeds:
3.1.1Fast pouring speed is the normal pouring speed normally done in the industries.
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- Medium pouring speed is the speed to wait more time to come out all liquid flavor from the flavor cylinder.
- Slow pouring speed means waiting until no drops are likely to come out of the cylinder.
- “Uniplast” measuring cylinders used for the experiment specially made for laboratory grade and safe to use.
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4. Procedure:
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- First, we cleaned the measuring cylinders and dried to ensure that no moisture content should be there.
- Took empty weight of measuring cylinder.
- Took flavour up to its full volume.
- Weight again flavour with measuring cylinder.
- Pour the flavour in another container and noted down the time at different speeds, Normal (Fast speed), Little slower (Medium speed), Little slower (Slow) that max content should come out of the cylinder
- We noted down the time for each speed—fast, medium, and slow—to analyze its effect on retention.
- The amount remaining in each cylinder was measured and recorded. Experiments were repeated five times per condition for accuracy.
- For the accuracy of the experiment, we maintained the temperature recommended by the flavor manufacturer.
Data Collection and Statistical Analysis
|
Trial with Vanilla Flav |
Measuring Cylinder (60 ml) Empty weight (X) |
Measuring Cylinder (60 ml) Weight with Flav (Y) |
Speed of addition (in Sec) T |
Measuring Cylinder (60 ml) after emptied (Z) |
Flav Quantity retained in measuring cylinder (Y-Z) |
% Flav Not Transferred P |
|
V-1 |
12.13 |
71.82 |
Slow (26.40) |
12.38 |
0.25 |
0.42 |
|
V-2 |
12.13 |
71.82 |
Medium (15.56) |
12.95 |
0.82 |
1.37 |
|
V-3 |
12.13 |
71.82 |
Fast (9.08) |
13.03 |
0.90 |
1.51 |
|
Trial With Vanilla Flav |
Measuring Cylinder (500 ml) Empty weight (X) |
Measuring Cylinder (500 ml) Weight with Flav (Y) |
Speed of addition (in Sec) T
|
Measuring Cylinder (500 ml) after emptied (Z) |
Flav Quantity retained in measuring cylinder (Y-Z) |
% Flav Not Transferred P |
|
V-1 |
57.80 |
592.25 |
Slow (41.83) |
58.150 |
0.29 |
0.05 |
|
V-2 |
57.80 |
592.25 |
Medium (24.68) |
59.070 |
1.27 |
0.24 |
|
V-3 |
57.80 |
592.25 |
Fast (12.02) |
59.50 |
1.70 |
0.32 |
|
Trial With Vanilla Flav |
Measuring Cylinder (1000 ml) Empty weight (X) |
Measuring Cylinder (1000 ml) Weight with Flav (Y) |
Speed of addition (in Sec) T
|
Measuring Cylinder (1000 ml) after emptied (Z) |
Flav Quantity retained in measuring cylinder (Y-Z) |
% Flav Not Transferred P |
|
V-1 |
97 |
910 |
Slow (45.0) |
98.23 |
1.23 |
0.15 |
|
2 |
97 |
910 |
Medium (23.2) |
98.56 |
1.56 |
0.19 |
|
V-3 |
97 |
910 |
Fast (9.31) |
98.92 |
1.92 |
0.24 |
|
Trial With Mango Flav |
Measuring Cylinder (60 ml) Empty weight (X) |
Measuring Cylinder (60 ml) Weight with Flav (Y) |
Speed of addition (in Sec) T
|
Measuring Cylinder (60 ml) after emptied (Z) |
Flav Quantity retained in measuring cylinder (Y-Z) |
% Flav Not Transferred P |
|
M-1 |
12.13 |
71.66 |
Slow (30.40) |
12.380 |
0.25 |
0.42 |
|
M-2 |
12.13 |
71.66 |
Medium (18.32) |
12.950 |
0.82 |
1.38 |
|
M-3 |
12.13 |
71.66 |
Fast (9.08) |
13.06 |
0.93 |
1.56 |
|
Trial With Mango Flav |
Measuring Cylinder (500 ml) Empty weight (X) |
Measuring Cylinder (500 ml) Weight with Flav (Y) |
Speed of addition (in Sec) T |
Measuring Cylinder (500 ml) after emptied (Z) |
Flav Quantity retained in measuring cylinder (Y-Z) |
% Flav Not Transferred P |
|
M-1 |
58.01 |
592.86 |
Slow (37.21) |
58.43 |
0.42 |
0.08 |
|
M-2 |
58.01 |
592.86 |
Medium (25.43) |
59.33 |
1.32 |
0.25 |
|
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Ajay Kumar Dubey*
10.5281/zenodo.15102492