View Article

Abstract

Pain management remains one of the most significant challenges in clinical and pharmaceutical sciences, especially for musculoskeletal conditions such as arthritis, sprains, and sports-related injuries. Conventional systemic therapies, though effective, are often associated with drawbacks including gastrointestinal irritation, hepatic metabolism, and reduced patient compliance. Topical formulations such as sprays offer a promising alternative, delivering localized therapeutic action with rapid onset, minimal systemic side effects, and improved patient acceptability. The present study focuses on the evaluation and preparation of a joint pain and muscle pain releasing spray formulated with menthol, camphor, methyl salicylate, eucalyptus oil, and supporting excipients. These ingredients were selected for their analgesic, counter-irritant, anti-inflammatory, and soothing properties, providing a synergistic effect in alleviating pain and discomfort. The spray was prepared using isopropyl alcohol as the solvent, propylene glycol as a penetration enhancer, and methyl paraben as a preservative to ensure formulation stability. The prepared spray was subjected to evaluation based on physicochemical properties, skin sensitivity, washability, pH, and stability over three weeks. Results demonstrated that the spray was colorless to pale yellow, uniform, non-greasy, and retained good consistency throughout the study. Skin sensitivity testing on volunteers indicated overall tolerance, with only mild and transient irritation observed in a few cases, suggesting favorable safety for topical application. Washability tests showed complete removal within 35?42 seconds, and pH analysis indicated a slightly alkaline nature, supporting product stability but highlighting the need for optimization to avoid irritation in sensitive individuals. The findings suggest that the formulated spray is safe, stable, and effective as a topical analgesic, offering an advantageous alternative to conventional pain management approaches. Further optimization and clinical validation can enhance its potential as a reliable over-the-counter solution for musculoskeletal pain relief.

Keywords

Joint pain, Muscle pain, Pain relief spray, Topical formulation, Analgesic evaluation

Introduction

Pain is a multidimensional experience that not only involves sensory perception but also encompasses emotional, behavioral, and cognitive components. The International Association for the Study of Pain (IASP) defines pain as an unpleasant sensory and emotional experience associated with, or resembling that associated with, actual or potential tissue damage (1). Chronic and acute pain significantly impair the quality of life and often lead to physical disability, emotional stress, and reduced productivity. Among the many strategies available for pain management, topical drug delivery systems have gained remarkable attention owing to their non-invasive nature, ease of application, and ability to provide localized action with minimal systemic side effects (2). Conventional oral pain medications, although effective, are often associated with limitations such as gastrointestinal irritation, hepatic metabolism, drug interactions, and poor patient compliance (3). In contrast, transdermal and topical delivery methods provide direct access to the site of pain, thereby offering faster onset of action, sustained drug release, and reduced systemic exposure (4). Pain relief sprays represent one such advancement in the transdermal drug delivery system, designed to provide rapid and localized treatment for musculoskeletal pain, including arthritis, sprains, sports injuries, and chronic inflammatory conditions (5). A pain relief spray generally contains active ingredients such as menthol, camphor, methyl salicylate, and nonsteroidal anti-inflammatory drugs (NSAIDs) like diclofenac. These agents act through mechanisms such as counter-irritation, anti-inflammatory action, and local anesthetic effects (6). Menthol and camphor produce cooling and warming sensations that modulate pain perception, while methyl salicylate contributes anti-inflammatory effects. Diclofenac and similar NSAIDs inhibit cyclooxygenase enzymes, reducing prostaglandin synthesis and thereby relieving inflammation and associated pain (7). Additionally, herbal ingredients such as eucalyptus oil and ginger extract are frequently incorporated due to their natural analgesic and anti-inflammatory potential, further enhancing therapeutic efficacy (8). The effectiveness of topical sprays depends largely on skin permeation, which is restricted by the stratum corneum barrier. Various formulation strategies such as penetration enhancers (propylene glycol, DMSO), nanocarriers, microneedles, and sonophoresis have been investigated to overcome this limitation (9). The transdermal delivery system has been classified into three generations: the first involving simple drug diffusion for small, lipophilic drugs; the second employing permeation enhancers; and the third incorporating advanced techniques like microneedles and electroporation to improve drug flux through the skin (10).The global burden of musculoskeletal pain, particularly in aging populations and athletes, has created a growing demand for safe, effective, and convenient pain management solutions. According to epidemiological studies, musculoskeletal disorders are among the leading causes of disability worldwide, with millions of people relying on topical formulations as an alternative or adjunct to systemic therapies (11). The growing interest in over-the-counter (OTC) pain relief sprays highlights their role as a readily available, non-invasive option for immediate symptom relief. In addition to synthetic agents, natural products have also gained significant recognition. Ginger (Zingiber officinale), for example, has been widely studied for its dual inhibitory effects on cyclooxygenase and lipoxygenase pathways, making it an effective natural anti-inflammatory agent with fewer side effects compared to conventional NSAIDs (12). Similarly, eucalyptus oil contributes analgesic and vasodilatory properties, making it an integral component of many topical pain relief formulations (13). The synergy between synthetic and herbal ingredients allows for the development of more effective formulations tailored to diverse patient needs. Despite these advantages, pain relief sprays are not devoid of limitations. The potential for local skin irritation, allergic reactions, and limited penetration for high molecular weight drugs remain challenges. Therefore, continuous formulation optimization, safety evaluation, and clinical validation are essential to ensure their efficacy and patient compliance (14). Given these perspectives, the present research focuses on the evaluation and preparation of a joint pain and muscle pain releasing spray. The study emphasizes selecting appropriate active ingredients, optimizing formulation parameters, and evaluating the product for its physicochemical characteristics, safety, and therapeutic effectiveness. Through this approach, the research aims to contribute to the growing body of evidence supporting topical analgesic formulations as an effective alternative for managing musculoskeletal pain (15).

MATERIALS AND METHODS

2.1. Materials

The formulation of the joint and muscle pain relief spray was carried out using a combination of active ingredients, excipients, and stabilizers to achieve the desired therapeutic activity and product stability. The active ingredients included menthol (2.5 g), camphor (1.5 g), and methyl salicylate (5.0 g), which are well established as topical analgesics with counterirritant properties. Menthol produces a cooling sensation, camphor provides warming effects and enhances local blood circulation, while methyl salicylate contributes to analgesic and anti-inflammatory activity (16).

Reference

  1. Thomas BJ, Finnin BC. The International Association for the Study of Pain: Multidimensional perspectives of pain. 2004.
  2.  Prausnitz MR, Langer R. Transdermal drug delivery. Nat Biotechnol. 2008;26(11):1261-8.
  3. Jorge LL, Feres CC. Topical preparations for pain relief: Efficacy and safety. Am J Ther. 2010;17(6):556-63.
  4. Dash G. Non-pressurized spray formulations. Bhaisajya Rratnavali. 2006.
  5. Peana AT, et al. Essential oils as analgesic and anti-inflammatory remedies. Phytother Res. 2003;17(8):987-91.
  6. Adi?en et al. Formulation of sprays for pain management. 2007.
  7. Rang HP, Dale MM, Ritter JM, Flower RJ. Rang and Dale's Pharmacology. Elsevier; 2015.
  8. Silva A, Oliveira AS. Anti-inflammatory drugs and mechanisms. Int J Pharm Sci. 2020;12(3):45-52.
  9. Tiwari G, Tiwari R, Bannerjee SK. Basic Concepts of Pharmaceutics. CBS Publishers; 2019.
  10. Allen LV, Popovich NG. Ansel’s Pharmaceutical Dosage Forms and Drug Delivery Systems. Lippincott Williams & Wilkins; 2018.
  11. Global Burden of Disease Study. Musculoskeletal disorders: Global epidemiology. Lancet. 2017;390(10100):1211-59.
  12. Grzanna R, Lindmark L, Frondoza CG. Ginger—an herbal medicinal product with broad anti-inflammatory actions. J Med Food. 2005;8(2):125-32.
  13. Juergens UR, et al. Anti-inflammatory and analgesic effects of eucalyptus oil. Respir Med. 2003;97(3):250-6.
  14. Aulton ME, Taylor KMG. Aulton’s Pharmaceutics: The Design and Manufacture of Medicines. Elsevier; 2017.
  15. Lachman L, Lieberman HA, Kanig JL. The Theory and Practice of Industrial Pharmacy. Philadelphia: Lea & Febiger; 1986.
  16. Aulton ME, Taylor KMG. Aulton’s Pharmaceutics: The Design and Manufacture of Medicines. 5th ed. Elsevier; 2018.
  17. Gennaro AR, editor. Remington: The Science and Practice of Pharmacy. 21st ed. Philadelphia: Pharmaceutical Press; 2005.
  18. Lachman L, Lieberman HA, Kanig JL. The theory and practice of industrial pharmacy. Philadelphia: Lea & Febiger; 1976.
  19. Allen LV, Popovich NG. Ansel’s Pharmaceutical Dosage Forms and Drug Delivery Systems. 9th ed. Lippincott Williams & Wilkins; 2011.
  20. Rang HP, Dale MM, Ritter JM, Flower RJ. Rang and Dale’s Pharmacology. 8th ed. Elsevier; 2015.
  21. Tiwari G, Tiwari R, Bannerjee SK. Basic Concepts of Pharmaceutics. New Delhi: CBS Publishers; 2009.
  22. Karmayogi Tatyasaheb Bondre Institute of Pharmacy. Formulation and Evaluation of Pain Relief Spray. Shital_Docs.pdf; 2025.

Photo
Poonam Bansode
Corresponding author

Department of Pharmacy, Karmayogi Tatyasaheb Bondre Institute of Pharmacy, Chikhli, Maharashtra, India

Photo
Shital Palkar
Co-author

Department of Pharmacy, Karmayogi Tatyasaheb Bondre Institute of Pharmacy, Chikhli, Maharashtra, India

Photo
Sakshi Ingle
Co-author

Department of Pharmacy, Karmayogi Tatyasaheb Bondre Institute of Pharmacy, Chikhli, Maharashtra, India

Photo
Sanika Borpi
Co-author

Department of Pharmacy, Karmayogi Tatyasaheb Bondre Institute of Pharmacy, Chikhli, Maharashtra, India

Photo
Sayli Tayde
Co-author

Department of Pharmacy, Karmayogi Tatyasaheb Bondre Institute of Pharmacy, Chikhli, Maharashtra, India

Photo
Sakshi Dhote
Co-author

Department of Pharmacy, Karmayogi Tatyasaheb Bondre Institute of Pharmacy, Chikhli, Maharashtra, India

Photo
Rupali Shelke
Co-author

Department of Pharmacy, Karmayogi Tatyasaheb Bondre Institute of Pharmacy, Chikhli, Maharashtra, India

Photo
Sakshi Divate
Co-author

Department of Pharmacy, Karmayogi Tatyasaheb Bondre Institute of Pharmacy, Chikhli, Maharashtra, India

Photo
Rupali Kale
Co-author

Department of Pharmacy, Karmayogi Tatyasaheb Bondre Institute of Pharmacy, Chikhli, Maharashtra, India

Poonam Bansode*, Shital Palkar, Sakshi Ingle, Sanika Borpi, Sayli Tayde, Sakshi Dhote, Rupali Shelke, Sakshi Divate, Rupali Kale, Evaluation and Preparation of Joint Pain & Muscle Pain Releasing Spray, Int. J. Sci. R. Tech., 2025, 2 (10), 46-52. https://doi.org/10.5281/zenodo.17264633

More related articles
Association Of Oral Health Status In Relation To B...
Mustak Sheriff, A.S.Nithyashri, S.M.Nishaanth, C.Selvakumar , T.Y...
Therapeutic Approach of Ayurveda in Pama Kusta: A ...
Ananya Latha Bhat, Chaitra H., Neethu M., Madhusudhana V., ...
Related Articles
Emerging Immunomodulatory Strategies in Myasthenia Gravis: Focusing on Cell and ...
Anagha K P, Vigneshwaran M, Gokulnath S, Harshini S, Gnanapriya K, ...
Challenges and Innovations in Conducting Clinical Trials in Rare and Orphan Dise...
Mrudula Dhengale , Harsha Bathe , Prajakta Hage , Aachal Kawade , Neha Phopse , Nikita Sapkal , Teja...
Smart Bridge Infrastructure: Automatic Height Adjustment for Flood Resilience an...
Kajal Sahu, Sunita Dhruw, Reeturaj Khapre, Prince Yadav, Utkarsh Yadav, Deepti Hazari, ...
Association Of Oral Health Status In Relation To BMI, Screen Time, And Physical ...
Mustak Sheriff, A.S.Nithyashri, S.M.Nishaanth, C.Selvakumar , T.Yoka, ...
More related articles
Association Of Oral Health Status In Relation To BMI, Screen Time, And Physical ...
Mustak Sheriff, A.S.Nithyashri, S.M.Nishaanth, C.Selvakumar , T.Yoka, ...
Therapeutic Approach of Ayurveda in Pama Kusta: A Case Study...
Ananya Latha Bhat, Chaitra H., Neethu M., Madhusudhana V., ...